Welcome to Dongguan Yuanyou Adhesive Tape Co., Ltd.
Custom Die-Cut Thermally Conductive Double-Sided Tape
- Direct China Source Factory for Custom Thermal Die-Cutting Parts
- Full Thickness Coverage (0.1mm to 1.0mm) & Flexible MOQ
- Substrate Options: Fiberglass Mesh Reinforced or Non-Carrier (Pure Adhesive)
- Superior Thermal Transfer, High Electrical Insulation & Flame Retardant
- Ultra-Fast 2-Day Prototype Tooling & Sample Dispatch
Custom Die-Cut Thermally Conductive Double-Sided Tape
We are a direct China source manufacturer specializing in precision die-cutting and custom fabrication of thermally conductive double-sided adhesive tapes. Engineered to replace traditional mechanical screws and thermal grease, our thermal adhesive tapes deliver simultaneous heat dissipation, high electrical insulation, and permanent bonding for heatsink mounting in electronics, LED lighting, and automotive applications.
Converting & Customization Capabilities:
Custom Die-Cut Geometries: Precision die-cutting into intricate shapes, custom pads, frame gaskets, and kiss-cut parts based on your CAD/PDF drawings.
Dual Carrier Construction Options:
Fiberglass Mesh Carrier (Blue Release Film): High tensile strength, tear-resistant, and easy to apply during automated mass production.
Non-Carrier (Transfer Film / Pure Adhesive): Ultra-thin, low thermal resistance, perfect for tight spaces and direct thermal transfer.
Complete Thickness Range: Full thickness coverage from 0.1mm to 1.0mm (e.g., 0.1mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm,0.5mm, 0.7mm, 1.0mm).
Flexible Assembly Features: Supplied on kiss-cut sheets, roll formats, or with extended pull-tabs for rapid liner peeling on assembly lines.
Quick Technical Specifications:
| Feature | Custom Capability / Specification |
| Product Type | Die-Cut Thermally Conductive Double-Sided Tape |
| Carrier Options | Blue Film Fiberglass Mesh Carrier / Non-Carrier (Pure Adhesive) |
| Available Thickness | 0.1mm - 1.0mm (Custom thickness available) |
| Thermal Performance | Stable Thermal Conductivity & Low Thermal Impedance |
| Insulation & Voltage | High Dielectric Strength / Electrical Insulation |
| Working Temperature | -20°C to +120°C (Short-term up to 180°C) |
| Release Liner | Premium Blue PE Film / White Glassine Paper |
| Compliance | TDS, SDS, RoHS, and REACH reports available |
Primary Industrial Applications:
LED Lighting: LED light strips, high-power LED aluminum PCBs, LED panels, and spotlight module heatsinks.
Electronics & Computers: Memory chips (RAM), CPU/GPU heatsinks, power semiconductors, and motherboards.
Automotive & Power: BMS battery management systems, power supply converters, chargers, and industrial control electronics.
Why Source Thermal Die-Cut Parts From Us?
Direct China Source Factory: Competitive direct pricing with strict quality control.
Ultra-Fast 2-Day Sampling: In-house rapid tooling allows prototype samples to be produced and shipped in as fast as 2 working days!
Low MOQ & Flexible Production: We support small-batch trial orders, prototype testing, and high-volume OEM manufacturing.
Send us your CAD/PDF drawing, target thickness, application details, and estimated quantity for a quick quote!
Frequently Asked Questions (FAQ)
Q1: Can you die-cut thermal tape into custom shapes according to our engineering drawings?
A: Yes, we provide full precision die-cutting services based on your CAD/PDF drawings, delivering finished parts on kiss-cut sheets or individual pieces with custom pull tabs.
Q2: What is the difference between fiberglass mesh carrier and non-carrier thermal tape?
A: The fiberglass mesh carrier version (with blue film) provides high physical strength and tear resistance for easy handling, while the non-carrier version offers lower thermal resistance for ultra-thin gaps.
Q3: How fast can I get prototype samples for thermal testing?
A: With our rapid prototyping equipment, custom die-cut samples can be prepared and dispatched within 2 working days after drawing confirmation.
